Paint and Refinishing / In shop only
Full Vehicle Paint Jobs for RVs and Trucks in Yorba Linda
A full vehicle paint job strips, prepares and refinishes every painted surface rather than blending into existing finish. On RVs it runs $5,000 to $35,000 and up at 40 to 250 labor hours. There is no blend boundary anywhere on the vehicle when it is finished.
People come in asking for a full repaint for one of two reasons. Either the existing finish has failed to the point that partial repair is pointless, or they want a different vehicle than the one they own. Both are legitimate, and they produce very different scopes.
The failure case is the more common one. Production RV clear coat is thin, and Southern California sun is unforgiving on horizontal and upper surfaces. By year eight to twelve the roofline and upper sidewalls chalk, then the clear begins to release. At that point a partial job is throwing money at a surface that will keep failing next to your new paint.
When is a full repaint the right call instead of a spot repair?
The test is adhesion, not appearance. We tape lift and cross hatch test the existing clear in several places. If the clear releases under tape at multiple locations across the vehicle, the coating has failed as a system and anything sprayed next to it will outlive it by a decade while the old paint keeps peeling.
The second trigger is coverage. Once repair areas exceed roughly a third of a given surface, blending them individually costs more in hours than refinishing that surface outright, and it produces a patchwork of blend edges that will show differently as everything ages.
The third is color change. There is no partial path to a different color on a vehicle. Door jambs, compartment openings, cap undersides and roof edges all have to be addressed or the old color announces itself every time a bay door opens.
Where do 250 hours actually go on a large coach?
Roughly, on a 45 foot diesel pusher at the top of the range: 30 to 50 hours of disassembly and hardware removal, 40 to 80 hours of sanding and substrate correction, 20 to 60 hours of masking and priming, 20 to 40 hours of actual spray and bake cycles, 25 to 50 hours of cut and polish, and 15 to 30 hours of reassembly and detailing.
Spraying is the smallest block on the list and it is the only part most people picture. This is why quotes from shops that have never painted a coach come in low and end in a dispute. Nobody underestimates the paint. They underestimate the thousand square feet of sanding.
Substrate correction is the wildcard. A coach with clean fiberglass and sound laminate sits at the low end of the sanding block. A coach with gelcoat cracking around every fastener, filled holes from removed accessories and two previous partial repairs sits at the high end and can push past it.
- Disassembly of lights, moldings, awnings, ladders, badges and vents
- Sanding and profiling roughly 800 to 1,400 square feet of surface
- Substrate correction, chip fill, gelcoat crack repair and fastener hole work
- Substrate specific primer and adhesion promoter on flexible components
- Full masking of glass, seals, tires, roof and running gear
- Spray and bake in one continuous session per surface
- Cut, compound and polish across the entire finished vehicle
Can you change the color or the design completely?
Yes, and it is one of the more satisfying jobs in the shop. A twenty year old coach with dated swooping graphics in teal and burgundy can leave here as a single tone modern scheme, and it changes the perceived age of the vehicle more than any other single spend.
The practical constraints are jambs and openings. Every bay door, entry door, cargo hatch and slide face has an inside edge and a jamb that has to be addressed for the change to look intentional. Skipping them saves hours and ruins the result the first time someone opens a compartment. We quote them in, and if a customer wants to leave them, that decision is made in writing rather than discovered later.
Graphics on a color change are a separate decision. Reproducing the original design in new colors, designing something new, or going clean with no graphics at all are all viable. That work is quoted under decal and graphics at $500 to $5,500 and 3 to 25 hours depending on complexity.
What Is Included
- 01Adhesion testing of the existing finish before scope is written
- 02Full disassembly of removable exterior hardware and trim
- 03Substrate correction across every panel, not only visible damage
- 04Substrate matched primer systems and flexible component treatment
- 05Complete masking of glass, seals, roof, tires and running gear
- 06Single continuous spray session per surface in a 65 foot booth
- 07Full cure period, then cut, compound and polish over the whole vehicle
- 08Reassembly with new seals and sealant at every opened joint
Our Process and Timeline
Shop hours and calendar days are different things. These are the stages and the realistic duration of each.
- 011 to 2 days
Adhesion testing and scope
Tape lift and cross hatch testing across the vehicle establishes whether the existing coating can be recoated or must be removed. Scope and hours follow from that result.
- 023 to 7 days
Disassembly and cataloguing
Lights, moldings, awnings, ladders, badges and vents removed and catalogued. Anything not removable is masked to a hard edge.
- 035 to 20 days
Substrate correction
Chips, gelcoat cracks, fastener holes, debonds and previous repairs corrected across all surfaces before any coating.
- 045 to 15 days
Sanding, priming and masking
Surfaces profiled, primers matched to each substrate, adhesion promoter on flexible parts, then complete masking.
- 053 to 8 days
Spray and bake
Sealer, base and clear or single stage applied in one continuous session per surface with controlled bake cycles between stages.
- 065 to 10 days
Cure, cut and polish
Full chemical cure before abrasive contact, then wet sanding to remove texture and a compound and polish sequence across the vehicle.
- 072 to 5 days
Graphics, reassembly and delivery
Graphics applied, hardware reinstalled with new sealant, then a daylight walkaround inspection before release.
Common Problems and How We Solve Them
I got a quote for $4,000 to paint a 38 foot coach and it seems too good.
SolutionAt $210 per hour that quote buys roughly 19 hours. A coach that size needs 20 to 60 hours in masking alone. What that number usually buys is a scuff and shoot over failing clear, which peels again inside two seasons.
A previous repaint looks fine outside but every bay door shows the old color.
SolutionJambs and openings were skipped. Correcting it means opening every compartment, prepping the jambs and edges, and refinishing them to match, which is a substantial job on its own once the exterior is already finished.
My coach paint is chalky and dull but not peeling yet.
SolutionThat is oxidation of a still bonded clear, and it may be correctable rather than repaintable. We measure remaining film thickness first. If there is enough clear left, correction and polishing costs a fraction of a repaint.
Frequently Asked Questions
How much does a full RV paint job cost in Yorba Linda?
Between $5,000 and $35,000 or more, at 40 to 250 labor hours. Small Class B and Class C units land at the bottom, 40 foot plus coaches with multi color graphics land at the top. All of it calculates from $210 per hour plus $55 per paint hour in supplies.
How long does a full repaint take?
Three to ten weeks depending on size and substrate condition. Prep and cure set the floor. A 45 foot coach with heavy gelcoat correction is a two month project and we say so at intake rather than at week six.
Does a full repaint increase resale value?
On a coach with failing clear it changes the buyer pool entirely, because peeling paint reads as neglect regardless of how the mechanicals were maintained. It rarely returns the full spend on paper and it routinely turns an unsellable unit into a sellable one.
Do you have to remove the graphics?
Yes on a full repaint. Painting up to a decal edge leaves a film build step you can feel, and old vinyl continues shrinking under new clear. Graphics come off, the surface is corrected, and new graphics go on after paint.
Can you paint a coach a completely different color?
Yes. The extra work is jambs, compartment openings, cap undersides and door edges, all of which have to be refinished for the change to look correct. We include them in the quote by default.
Vehicles We Perform This On
Related Services
We Can Help. Contact Us Today.
Bring the vehicle to our Yorba Linda facility and we will document the damage properly, work directly with your carrier, and give you a written figure built from published rates and real labor hours.
All work is performed at our Yorba Linda facility. We do not offer mobile, roadside or fleet route service.
