Roof Repair and Replacement / In shop only
Full RV Roof Replacement in Yorba Linda
Full roof replacement removes the membrane, the decking beneath it and every penetration, then rebuilds the assembly from the rafters up. It runs $4,500 to $22,000 and up at 30 to 120 labor hours, and it is the correct answer when the substrate is compromised rather than only the membrane.
Membrane replacement and full roof replacement are different jobs and the difference is the decking. If the plywood or luan under the membrane is sound, you need a membrane. If it is soft, delaminated or rotted, a new membrane over it is money thrown at a surface that has nothing to hold it.
We establish which one you need before quoting, because the two figures are far apart and the wrong choice fails within two years.
How do I know if I need the decking replaced too?
Walk the roof, carefully. A sound roof feels solid underfoot across its whole area. A compromised roof gives, flexes or feels spongy, particularly near penetrations and at the front third where the most water has run.
Then moisture readings from inside at the ceiling, and a visual check of the ceiling panel for staining. Where the decking has gone the ceiling almost always shows it, even faintly.
- Spongy or flexing areas underfoot, worst near penetrations
- Ceiling staining or panel sag from below
- Elevated moisture readings at the ceiling and upper sidewall
- Fasteners that will no longer hold in the decking
- Visible substrate delamination at any opened penetration
- Rafter or truss damage where water has stood a long time
What does a full replacement actually involve?
Everything comes off the roof. Air conditioner, vents, fans, antennas, solar, ladder, front and rear cap trim, and both sidewall awning and roof rails. All of it is catalogued so it goes back in the correct location with correct new sealing rather than reused sealant.
Then the old membrane and decking come off in sections. Rafters are inspected and repaired where water has reached them. New decking goes down, then new membrane, then every penetration is reinstalled with new butyl and new sealant, then trim and rails.
That is why it is 30 to 120 hours. Most of the labor is removal, cataloguing and reinstallation rather than the membrane itself.
Is it worth it on an older coach?
Frequently yes, and the arithmetic is straightforward. A roof is the component whose failure destroys everything below it, so replacing it resets the clock on the whole vehicle rather than on one system.
Where it is not worth it is on a coach that already has extensive sidewall delamination and floor damage. At that point you are looking at $4,500 to $22,000 for the roof plus $1,500 to $18,000 for walls plus $1,200 to $12,000 for floor, and we will put those numbers next to the vehicle value and let you decide rather than selling you the job.
What Is Included
- 01Removal and cataloguing of every roof mounted component
- 02Complete membrane and decking removal
- 03Rafter and truss inspection with repair where water has reached them
- 04New decking installed and fastened to specification
- 05New membrane installed by type, EPDM, TPO or fiberglass
- 06Every penetration reinstalled with new butyl and new sealant
- 07Front and rear cap trim and both sidewall rails resealed
- 08Photographic record of the opened structure before it is closed
Our Process and Timeline
Shop hours and calendar days are different things. These are the stages and the realistic duration of each.
- 011 day
Assessment and moisture survey
Roof walked, moisture read from inside, and the decision between membrane only and full replacement established in writing.
- 022 to 4 days
Estimate at posted rates
Itemised estimate showing the labor hours for each stage against our $210 per hour body and paint rate.
- 033 to 7 days
Strip and catalogue
Every roof component removed, photographed and catalogued. Membrane and decking removed in sections.
- 042 to 10 days
Structural repair
Rafters and trusses inspected and repaired. Any finding beyond the estimate is documented and approved before work continues.
- 055 to 15 days
Rebuild and seal
New decking, new membrane, every penetration reinstalled with new butyl and sealant, trim and rails refitted.
- 061 to 2 days
Water test and release
Roof water tested, findings photographed, and the vehicle released with the photographic record.
Common Problems and How We Solve Them
A shop quoted a new membrane and it failed in a year.
SolutionThe decking was compromised. A membrane fastens to decking, and decking that will not hold a fastener cannot hold a membrane. We establish substrate condition before quoting.
Nobody will give me a firm price.
SolutionBecause nobody knows what the rafters look like until the decking is off. We give you the hours for each stage and document any finding before continuing, so the number moves for a reason you can see.
The coach may not be worth the roof.
SolutionWe will say so. We put the roof, wall and floor figures next to the vehicle value and let you decide rather than selling the job.
Frequently Asked Questions
How much does a full RV roof replacement cost?
$4,500 to $22,000 and up at 30 to 120 labor hours at our posted $210 per hour body and paint rate, plus $55 per paint hour materials. Length, penetration count and rafter condition drive where you land.
How is that different from membrane replacement?
Membrane replacement at $3,500 to $18,000 replaces the surface. Full replacement replaces the decking under it too. If the decking will not hold a fastener, a membrane cannot be installed on it.
How long will my coach be in the shop?
Two to five weeks typically. Rafter damage found once the decking is off extends it, and we document that before continuing rather than after.
Does insurance cover a full roof replacement?
Hail, impact and sudden events are generally covered. Gradual sealant failure is treated as maintenance and normally is not. We tell you which one your damage looks like before you file.
Can you replace a roof on a fifth wheel or a 45 foot coach?
Yes. Our 35,000 square foot facility and two 65 foot by 20 foot downdraft booths handle full length coaches and fifth wheels.
Vehicles We Perform This On
Related Services
We Can Help. Contact Us Today.
Bring the vehicle to our Yorba Linda facility and we will document the damage properly, work directly with your carrier, and give you a written figure built from published rates and real labor hours.
All work is performed at our Yorba Linda facility. We do not offer mobile, roadside or fleet route service.
